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Help on PTO coupler removal tips

 
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user13

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Since: Jul 07, 2003
Posts: 13



(Msg. 1) Posted: Sat Aug 23, 2003 2:01 am
Post subject: Help on PTO coupler removal tips
Archived from groups: rec>sport>jetski (more info?)

Am having one heck of a time getting a PTO coupler off my engine. Tried a
chain wrench. Tried a crowbar with long pipe extension. Heated it for
five minutes and let it cool for five minutes. Tried again with heat for 15
minutes and let cool for 5 minutes. Just can not get the thing to budge.

It does turn counterclockwise to come off doesn't it?

Anyone have a suggestion on what to try next?

Is it possible to overheat the PTO coupler?

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voidesign

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Since: Aug 22, 2003
Posts: 1



(Msg. 2) Posted: Sat Aug 23, 2003 2:01 am
Post subject: Re: Help on PTO coupler removal tips [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

"J" wrote in message ...
 > Am having one heck of a time getting a PTO coupler off my engine. Tried a
 > chain wrench. Tried a crowbar with long pipe extension. Heated it for
 > five minutes and let it cool for five minutes. Tried again with heat for 15
 > minutes and let cool for 5 minutes. Just can not get the thing to budge.
 >
 > It does turn counterclockwise to come off doesn't it?
 >
 > Anyone have a suggestion on what to try next?
 >
 > Is it possible to overheat the PTO coupler?

I was just recently in the same situation, very frustrating. I pretty
much used the same methods, including a chain wrench with a 6' pipe
for leverage, no luck. (Be careful with the heat, don't damage your
seals). I was about to breakout my trusty sawzall and saw my PTO (kaw
650) and replace it with a spare, but a lucky last try and some quick
raps with a heavy hammer, heat and the chain wrench got it off, I
think it was the sharp force of the hammer that broke the bond. I did
notice that 30% of the threads on the crank were embedded with
aluminum from the PTO. Worst case senario, cut it in half and pry off,
but be careful with the crank threads!. In my case, the worst part was
prying the cylinder block off the case, had to use my truck, house
column and chains, sigh, but good luck!

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user12

External


Since: Jul 07, 2003
Posts: 16



(Msg. 3) Posted: Sun Aug 24, 2003 8:22 am
Post subject: Re: Help on PTO coupler removal tips [Login to view extended thread Info.]
Archived from groups: per prev. post (more info?)

If there was ever a reason to use specialized tools ... PTO coupler removal
is it. I tried heat (really cooked the sucker too), crowbar, steel pipe,
baseball bat, 8 foot 2x4 trimmed on end to fit the coupler teeth snugly.
Was close to throwing the engine in my driveway and running the car over it
a few times. Finally got in touch with someone locally with the
specialized tool to remove PTO couplers. It's a steel disc made to fit
tightly within the coupler. Attach a impact wrench. PTO coupler came off
in 2 seconds. Amazing.

Lesson learned - go to a professional with the specialized tools on PTO
coupler removal.


"voidesign" wrote in message


...
  > > Am having one heck of a time getting a PTO coupler off my engine.
Tried a
  > > chain wrench. Tried a crowbar with long pipe extension. Heated it
for
  > > five minutes and let it cool for five minutes. Tried again with heat
for 15
  > > minutes and let cool for 5 minutes. Just can not get the thing to
budge.
  > >
  > > It does turn counterclockwise to come off doesn't it?
  > >
  > > Anyone have a suggestion on what to try next?
  > >
  > > Is it possible to overheat the PTO coupler?
 >
 > I was just recently in the same situation, very frustrating. I pretty
 > much used the same methods, including a chain wrench with a 6' pipe
 > for leverage, no luck. (Be careful with the heat, don't damage your
 > seals). I was about to breakout my trusty sawzall and saw my PTO (kaw
 > 650) and replace it with a spare, but a lucky last try and some quick
 > raps with a heavy hammer, heat and the chain wrench got it off, I
 > think it was the sharp force of the hammer that broke the bond. I did
 > notice that 30% of the threads on the crank were embedded with
 > aluminum from the PTO. Worst case senario, cut it in half and pry off,
 > but be careful with the crank threads!. In my case, the worst part was
 > prying the cylinder block off the case, had to use my truck, house
 > column and chains, sigh, but good luck!
 >> Stay informed about: Help on PTO coupler removal tips 
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